Genetic algorithms for condition-based maintenance optimization under uncertainty

International audienceThis paper proposes and compares different techniques for maintenance optimization based on Genetic Algorithms (GA), when the parameters of the maintenance model are affected by uncertainty and the fitness values are represented by Cumulative Distribution Functions (CDFs). The main issues addressed to tackle this problem are the development of a method to rank the uncertain fitness values, and the definition of a novel Pareto dominance concept. The GA-based methods are applied to a practical case study concerning the setting of a condition-based maintenance policy on the degrading nozzles of a gas turbine operated in an energy production plant

Advanced methods for loss-of-flow accident precursors identification in a superconducting magnet cryogenic cooling circuit

In nuclear fusion systems, such as ITER, Superconducting Magnets (SMs) will be employed to magnetically confine the plasma. A Superconducting Magnet Cryogenic Cooling Circuit (SMCCC) must keep the SMs at cryogenic temperature to preserve their superconductive properties. Thus, a Loss-Of-Flow Accident (LOFA) in the SMCCC is to be avoided. In this work, a three-step methodology for the prompt identification of LOFA precursors (i.e., those component failures leading to a LOFA) is developed. First, accident scenarios are randomly generated by Monte Carlo sampling of the SMCCC components failures and the corresponding transient system response is simulated by a deterministic thermal-hydraulic code. In this phase, fast-running Proper Orthogonal Decomposition (POD)based Kriging metamodels, adaptively trained to mimic the behavior of the detailed long-running code, are employed to reduce the associated computational burden. Second, the scenarios generated are grouped by a Spectral Clustering (SC) embedding the Fuzzy C-Means (FCM), in order to characterize the principal patterns of system evolution towards abnormal conditions (e.g., a LOFA). Third, an On-line Supervised Spectral Clustering (OSSC) approach is developed to assign signals measured during plant operation to one of the prototypical clusters identified, which may reveal the corresponding LOFA precursors (in terms of combinations of failed SMCCC components). The devised method is applied to the simplified model of a cryogenic cooling circuit of a single module of the ITER Central Solenoid. Results show that the approach developed timely identifies 95% of LOFA events and approximately 80% of the corresponding precursors

A sensitivity analysis for the adequacy assessment of a multi-state physics modeling approach for reliability analysis

In this work, a moment-independent Sensitivity Analysis (SA) based on Hellinger distance and Kullback-Leibler divergence is proposed to identify the component of a system most affecting its reliability (Diaconis et al., 1982; Gibbs et al., 2002; Di Maio et al., 2014). This result is used to adequately allocate modeling efforts on the most important component that, therefore, deserves a component-level Multi-State Physics Modeling (MSPM) to be integrated into a system-level model, to estimate the system failure probability

Robust multi-objective optimization of safety barriers performance parameters for NaTech scenarios risk assessment and management

Safety barriers are to be designed to bring the largest benefit in terms of accidental scenarios consequences mitigation at the most reasonable cost. In this paper, we formulate the problem of the identification of the optimal performance parameters of the barriers that can at the same time allow for the consequences mitigation of Natural Technological (NaTech) accidental scenarios at reasonable cost as a Multi-Objective Optimization (MOO) problem. The MOO is solved for a case study of literature, consisting in a chemical facility composed by three tanks filled with flammable substances and equipped with six safety barriers (active, passive and procedural), exposed to NaTech scenarios triggered by either severe floods or earthquakes. The performance of the barriers is evaluated by a phenomenological dynamic model that mimics the realistic response of the system. The uncertainty of the relevant parameters of the model (i.e., the response time of active and procedural barriers and the effectiveness of the barriers) is accounted for in the optimization, to provide robust solutions. Results for this case study suggest that the NaTech risk is optimally managed by improving the performances of four-out-of-six barriers (three active and one passive). Practical guidelines are provided to retrofit the safety barriers design

A sequential decision problem formulation and deep reinforcement learning solution of the optimization of O&M of cyber-physical energy systems (CPESs) for reliable and safe power production and supply

The Operation & Maintenance (O&M) of Cyber-Physical Energy Systems (CPESs) is driven by reliable and safe production and supply, that need to account for flexibility to respond to the uncertainty in energy demand and also supply due to the stochasticity of Renewable Energy Sources (RESs); at the same time, accidents of severe consequences must be avoided for safety reasons. In this paper, we consider O&M strategies for CPES reliable and safe production and supply, and develop a Deep Reinforcement Learning (DRL) approach to search for the best strategy, considering the system components health conditions, their Remaining Useful Life (RUL), and possible accident scenarios. The approach integrates Proximal Policy Optimization (PPO) and Imitation Learning (IL) for training RL agent, with a CPES model that embeds the components RUL estimator and their failure process model. The novelty of the work lies in i) taking production plan into O&M decisions to implement maintenance and operate flexibly; ii) embedding the reliability model into CPES model to recognize safety related components and set proper maintenance RUL thresholds. An application, the Advanced Lead-cooled Fast Reactor European Demonstrator (ALFRED), is provided. The optimal solution found by DRL is shown to outperform those provided by state-of-the-art O&M policies

A fuzzy expectation maximization based method for estimating the parameters of a multi-state degradation model from imprecise maintenance outcomes

Multi-State (MS) reliability models are used in practice to describe the evolution of degradation in industrial components and systems. To estimate the MS model parameters, we propose a method based on the Fuzzy Expectation-Maximization (FEM) algorithm, which integrates the evidence of the field inspection outcomes with information taken from the maintenance operators about the transition times from one state to another. Possibility distributions are used to describe the imprecision in the expert statements. A procedure for estimating the Remaining Useful Life (RUL) based on the MS model and conditional on such imprecise evidence is, then, developed. The proposed method is applied to a case study concerning the degradation of pipe welds in the coolant system of a Nuclear Power Plant (NPP). The obtained results show that the combination of field data with expert knowledge can allow reducing the uncertainty in degradation estimation and RUL prediction

Analysis of the safety efficiency of a road network: a real case study

In this paper, recently introduced topological measures of interconnection and efficiency of network systems are applied to the safety analysis of the road transport system of the Province of Piacenza in Italy. The vulnerability of the network is evaluated with respect to the loss of a road link, e.g. due to a car accident, road work or other jamming occurrences. Eventually, the improvement in the global and local safety indicators following the implementation of a road development plan is evaluated

A reinforcement learning framework for optimal operation and maintenance of power grids

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